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Steel Pipe Dimensions & Sizes — Complete Guide to Schedule 40, 80 Pipe

Steel Pipe Dimensions Size is a critical specification in both engineering design and material procurement because it determines system compatibility, flow capacity, pressure performance, and installation requirements. A clear understanding of steel pipe size terminology—including Nominal Pipe Size (NPS), Nominal Diameter (DN), outside diameter, wall thickness, and pipe schedule—is essential for selecting and ordering the correct product.This article will let you fully understand the size parameters of steel pipe, so that you can solve 90% of the problems in design, installation and purchase.

Quick Check Your Size In Table

Steel Pipe Dimensions Chart

Steel Pipe Dimensions Chart
Steel Pipe Dimensions Chart & Weight Calculator — octgcasing.com
Steel Pipe Dimensions Chart — Nominal Wall Thickness Schedule (mm)
NPSDNOD 5s10s10203040sSTD406080sXS80100120140160XXS
1/8610.31.241.731.731.732.412.412.41
1/4813.71.652.242.242.243.023.023.02
3/81017.11.652.312.312.313.203.203.20
1/21521.31.652.112.772.772.773.733.733.734.787.47
3/42026.71.652.112.872.872.873.913.913.915.567.82
12533.41.652.773.383.383.384.554.554.556.359.09
1 1/43242.21.652.773.563.563.564.854.854.856.359.70
1 1/24048.31.652.773.683.913.915.085.085.087.1410.15
25060.31.652.773.913.913.915.545.545.548.7411.07
2 1/265732.113.055.165.165.167.017.017.019.5314.02
38088.92.113.055.495.495.497.627.627.6211.1315.24
3 1/290101.62.113.055.745.745.748.088.088.08
4100114.32.113.056.026.026.028.568.568.5611.1313.4917.12
5125141.32.773.406.556.556.559.539.539.5312.7015.8819.05
6150168.32.773.407.117.117.1110.9710.9710.9714.2718.2621.95
8200219.12.773.766.357.048.188.188.188.1810.3112.7012.7015.0915.0918.2620.6223.0122.23
10250273.13.404.196.357.809.279.279.279.2712.7012.7012.7015.0918.2621.4425.4028.5825.40
12300323.93.964.576.358.389.539.539.5310.3114.2712.7012.7017.4821.4425.4028.5833.3225.40
14350355.63.964.786.357.929.539.5311.1315.0912.7019.0523.8327.7927.7931.7535.71
16400406.44.194.786.357.929.539.5312.7016.6612.7021.4425.1926.9630.5536.5340.49
18450457.24.194.786.357.9211.139.5314.2719.0512.7023.8329.3624.9838.5739.6745.24
205005084.785.546.359.5312.709.5315.0920.6212.7026.1932.5438.1040.1044.4550.01
225505594.785.546.359.5312.709.5322.2312.7028.5834.9341.5847.6353.98
246006105.546.356.359.5314.279.5317.4824.6112.7030.9638.8946.0256.6752.3759.54
266606607.9212.709.5312.70
287007117.9212.7015.889.5312.70
307507626.357.927.9212.7015.889.5312.70
328008137.9212.7015.889.5317.4812.70
348508847.9212.7015.889.5317.4812.70
369009147.9212.7015.889.5319.0512.70
389509659.5312.70
40100010169.5312.70
421050106712.7015.889.5319.0512.70
44110011189.5312.70
46115011689.5312.70
48120012199.5312.70
Pipe Dimensions & Weight Calculator
Calculated Specifications
Wall Thickness
mm
Inside Diameter
mm
Weight
kg/m
Weight
lb/ft
NPS
DN
OD
Schedule
All available schedules for this size
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Understanding Steel Pipe Dimensions — octgcasing.com

Understanding Steel Pipe Dimensions — 3 Key Elements

Every steel pipe — from small-bore plumbing to large-diameter OCTG casing — is defined by three fundamental measurements. These steel pipe dimensions determine the pipe's weight, pressure capacity, and cost. Understanding them is the first step to reading any specification sheet or placing an accurate order.

1
Outer Diameter (OD) The outside measurement of the pipe cross-section
2
Wall Thickness (WT) How thick the pipe wall is — controls strength & weight
3
Pipe Length Overall length per joint — affects shipping & handling

Outer Diameter (OD) and Nominal Pipe Size (NPS)

The outer diameter is the actual outside measurement of the pipe in inches or millimeters. It is the most fundamental steel pipe measurement because it determines which fittings, couplings, and wellbore configurations the pipe is compatible with.

In North America, metal pipe diameters are referenced using the NPS (Nominal Pipe Size) system. Internationally, the equivalent is DN (Diameter Nominal), expressed in millimeters.

Key rule: For NPS ≤ 12, the nominal size does not equal the actual OD. For example, NPS 4 has an actual OD of 4.500″ — not 4.000″. Only at NPS 14 and above does the nominal size match the actual OD in inches.
NPS DN (mm) Actual OD (in) Actual OD (mm) NPS = OD?
1251.31533.4No
2502.37560.3No
41004.500114.3No
82008.625219.1No
1230012.750323.9No
1435014.000355.6Yes
2050020.000508.0Yes

DN-to-NPS conversion: For DN ≥ 100, the approximate rule is DN = 25 × NPS. For example, NPS 4 = DN 100, NPS 8 = DN 200. Below DN 100, the relationship is non-linear and must be looked up from a reference table.


Wall Thickness and Pipe Schedule Explained

Wall thickness determines how much pressure a pipe can withstand and how much it weighs per meter or foot. In standardized piping, wall thickness is expressed through pipe schedules (SCH) — a numbering system where higher numbers mean thicker walls and higher pressure ratings.

For the same OD, a SCH 40 pipe thickness is moderate and suits most general-purpose applications, while a SCH 160 pipe thickness is much heavier and designed for high-pressure service. The most commonly referenced schedules are SCH 10, 20, 40, 80, 120, and 160.

Schedule Number Calculator Sch = P / [σ]t × 1000
Calculated Schedule Number

Where P is the working pressure, and [σ]t is the allowable stress at the operating temperature. This formula shows that the schedule number is a function of pressure and material strength — not a fixed wall thickness value.

NPS OD (in) SCH 40 WT (in) SCH 80 WT (in) SCH 160 WT (in)
22.3750.1540.2180.344
44.5000.2370.3370.531
66.6250.2800.4320.719
88.6250.3220.5000.906
1212.7500.4060.6881.312
Important: The same schedule number produces different actual wall thicknesses at different OD sizes. For example, SCH 40 on a 2″ pipe is 0.154″, but SCH 40 on a 12″ pipe is 0.406″. Always verify the actual WT for the specific OD — never assume a schedule implies a fixed thickness.
How to Describe Steel Pipe Dimensions Correctly — octgcasing.com

How to Describe Steel Pipe Dimensions and Size Correctly

A complete steel pipe specification always includes three elements: outside diameter, wall thickness (or schedule), and length. Omitting any one of them can lead to ordering errors, material mismatches, or project delays.

How to read and write a pipe dimension
How to correctly describe steel pipe dimensions Diagram showing the correct notation for steel pipe dimensions. A pipe cross-section illustrates OD (outside diameter), WT (wall thickness), and ID (inside diameter). Below, the correct format is shown: OD × WT × Length, for example 219.1 mm × 8.18 mm × 6000 mm, which equals NPS 8 SCH 40. OD = 219.1 WT = 8.18 ID = 202.7 CROSS SECTION PIPE WALL CORRECT FORMAT OD × WT × Length EXAMPLE 219.1 mm × 8.18 mm × 6000 mm = NPS 8, SCH 40 (STD) 1 OD Outside Diameter × 2 WT or SCH Wall Thickness or Schedule × 3 Length Overall pipe length (mm/ft) UNIT WEIGHT FORMULA W (kg/m) = 0.02466 × (OD - WT) × WT where OD and WT are in mm

How to describe steel pipe dimensions correctly: The standard format is OD × WT × Length. For example, 219.1 mm × 8.18 mm × 6000 mm, which equals NPS 8, SCH 40 (STD). Three elements are required: (1) Outside Diameter (OD), (2) Wall Thickness (WT) or Schedule (SCH), and (3) Overall pipe length in mm or feet. The unit weight formula is W (kg/m) = 0.02466 × (OD − WT) × WT, where OD and WT are in millimeters. The inside diameter (ID) is calculated as OD minus two times WT. In this example, ID = 219.1 − 2 × 8.18 = 202.7 mm.

Lincoln Lau
Lincoln Lau

Lincoln Lau is a steel pipe and fittings professional serving the oil and gas industry, with over 10 years of experience in seamless steel pipes and related industrial steel products. He focuses on pipeline materials, API casing and tubing, coated steel pipes, and supporting fittings for petroleum, natural gas, and engineering projects. Through his industry knowledge and supply chain experience, Lincoln shares practical insights on steel pipe solutions and material selection for global energy and infrastructure applications.

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